&&&&西得乐销售和营销执行副总裁CliveSmith先生表示：“市场在不断变化，现在的饮料生产商，在安装新的装瓶时，要采用更全面的整体方案。在西得乐，我们明显感受到，满足客户需求的关键在于使生产线在长期生产中保持最佳性能和运营成本效率。”
&&&&不只是选择设备那么简单
&&&&西得乐认为，对于任何装瓶生产线而言，找到最佳的都不只是选择设备那么简单。无论生产商是要高速生产瓶装水，还是包装高度敏感的乳制品，最好的做法都是，从最开始就要考虑生产线的具体生产需求。
&&&&饮料生产商从项目之初就与西得乐合作，在生产线安装的各个阶段密切协作，可确保项目取得成功：西得乐的瓶装水生产线，可提高生产速度和卫生性；西得乐的碳酸软饮料生产线，可确保灵活性和快速换型；西得乐的热灌装生产线，可实现灵活的包装设计。
&&&&利用西得乐的无菌湿式生产线，生产商能够改进瓶型使其轻量化，同时减少资源消耗。利用我们的干式低速无菌生产线，生产商可以减少设备占地面积，确保快速完成产量爬坡，利用干式高速无菌生产线还可以最大程度提高生产效率和灵活性。
&&&&最佳包装开发
&&&&饮料生产商与西得乐协作，可充分吸收西得乐的行业知识，从当前市场趋势、不断变化的消费者口味，到饮料分销问题和全球各地的监管制度，全面了解整个供应链状况。西得乐拥有专门的包装实验室和技术知识，可帮您打造出质量轻盈、款式灵活、结实耐用的包装瓶并实现量产。
&&&&我们的液体包装相互作用分析专家，可帮助客户确定最合适的包装。这包括对瓶口与瓶盖进行分析，并通过轻量化和改进瓶盖密封性等措施，大幅提升生产绩效、节省成本。西得乐能利用虚拟包装瓶建模和有限元分析技术，对包装瓶的稳定性、硬度和质量进行评估。然后可通过全面的可行性研究和性能测试，验证包装的强度，确保实际使用效果。
&&&&优化设备的无故障运行时间
&&&&我们可帮助生产商，根据其饮料的特定需求选择合适的设备。西得乐在PET装瓶流程的各个环节（从吹瓶直到码垛）的专业知识，以及可靠的高质量模块化设备，可确保生产线灵活适应需求，最大程度体现您的投资效益。西得乐的设备可灵活配置，通过快速的模块更换和升级，实现快速自动换型。再加上长期可靠的无故障运行，较短的清洁用时，这些都有助于生产商实现最佳的生产效率。此外，西得乐设备在设计上还注重降低总运行成本和资源使用，从而最大程度实现可持续生产。西得乐吹瓶机在保证包装瓶质量的同时，可节约空气和能源用量。灌装机可避免液体喷溅和浪费，自动进行包装瓶/饮料换型，大幅减少电力和清洁剂用量。西得乐的贴标机可减少能耗和原材料用量，缩短所需的维护时间。打包机能耗低，用料省，可实现原料和包装配置自动换型。西得乐码垛机能提高运输效率，实现高效生产
&&&&最佳的生产线设计
&&&&西得乐能够在客户生产厂的任何运营阶段承接生产线设计项目，最好在项目之初就能与客户密切协作。无论是新厂建设项目、现有设施返修还是老生产线的现代化改造，西得乐都能根据现场或生产环境需要，合理设计整个PET装瓶生产线的布局。
&&&&公司有专门的项目管理和工程团队，协助设计生产线、优化占地布局，同时最大程度减少原材料、能源和其他资源的使用。选择最适宜的技术，选择尺寸最合适的设备和缓冲区，制定生产线控制和自动化措施，确定生产线的实际占地面积，管理原材料和其他资源，这些都是西得乐在工程阶段要制定的必要决策，确保生产线完全满足生产商的所有要求。
&&&&从交货到快速完成产量提升
&&&&为了确保新生产线的交付和安装，快速完成产量提升，使生产线全面安全地投入量产，西得乐将充分规划和管理整个过程。公司的项目和现场管理团队会与下级供应商沟通，快速有效地跟进所有往来通信和询问，密切监控所有任务截止时间，确保顺利交付设备。为实现快速安装和产量爬坡，在制造期间，西得乐采用“精益方案”，交付高质量的可靠设备。出厂前，我们会对预装配的设备进行广泛测试，以缩短安装时间，确保快速安全地全面投入生产。
&&&&西得乐的结构化智能数据
&&&&生产线投产运行后，西得乐的实时数据解决方案可帮您保持最佳生产效率。持续监测生产线，可提供评估数据，从而实现完全实时可追踪，获得详细分析结果。经理可以查看比较数据和工艺信息，全面了解生产效率。操作员可以访问详细的运行数据，以监控生产线流程，发现生产瓶颈和低效原因，并确定成本优化和改进环节。这样就能保持效率目标，控制成本，提升生产线潜能，进而提高绩效。
&&&&保持和提高产能、效率和绩效
&&&&西得乐设计、建造和安装好PET装瓶生产线后，我们的SidelServices™团队，可为您提供专门的定制服务，提升饮料生产价值，帮助您的业务取得长期成功。
&&&&西得乐专家团队可帮您监控生产绩效，提供24/7热线支持和上门诊断服务，预先计划停机时间，在发生故障时提供快速故障维修。通过整线换型以及西得乐新型原装模具，可延长设备无故障运行时间，降低成本，提高生产灵活性，以满足消费者不断变化的需求。西得乐目前提供500多项可选与升级服务，使生产线能够充分利用最新技术，提高生产性能。此外，西得乐在新方法和程序方面提供的专家培训，也有助于改进生产。西得乐可在客户现场、在线或在任何西得乐培训中心提供这些培训。
&&&&西得乐销售和营销执行副总裁CliveSmith先生总结道：“要将饮料方案从构想变成量产，需要超越设备本身，选择最佳解决方案；从项目之初就与西得乐这样可提供完整解决方案的合作伙伴合作，生产商可以充分借助合作伙伴的技术知识和包装专业能力。”
&&&&协作机器人结构简单，主要通过软件整合来实现功能。硬件构成主要是球形关节、反向驱动电机、力觉/视觉及更轻的材料，传统的等核心未来将不再关键。目前协作机器人处于市场导入期，成本仍然较高，效率低，使用不如人意，主要机器人厂商推出各种协作机器人抢占入口，国内企业有了跟外资站在同一起跑线的机会。协作机器人更深层的意义在于，未来3-5年随着价格的下降，有潜力成为中小企业和家庭都能使用的桌面级设备。应用范围也不限于工业，在医疗、农业、服务业也有用武之地，是机器人走向融合的开始。
&&&&人工智能首先应用于领域，主要就是机器视觉和深度学习。机器视觉是现有的机器人从转变为器的一个关键因素。最初是作为机器人的辅助工具，提高柔性和对工作环境的反馈，主要应用于引导和定位、检测和识别等，随着工业大数据和深度学习的发展，未来将使机器视觉成为智能生产系统的主导，做出决策和预判断。
&&&&2014年全球机器视觉规模持续走高，达到36.7亿美元。主要分布在北美、德国、英国、日本、中国等地区和国家，其中中国占到8.1%；预计到2018年全球市场规模将达到50亿美元。
&&&&深度学习推动机器人摆脱预编程序的束缚，真正走向智能化。深度学习使机器人可以像人一样通过学习掌握新的技能，适应未知的工作环境。深度学习在工业机器人的应用分为三个层次，一、机器人通过试错学会新技能；二、多台共享经验提高学习效率；三、机器人可以预防并且自行修复故障。目前已经到了第二个阶段。
&&&&2016年是深度学习元年，深度学习走向商业化和开源。FANUC和人工智能初创企业PreferredNetworks合作推出了深度学习机器人，无需工程师调试可自己学会挑选工件。ABB、丰田都在开发基于深度学习的工业产品，国际巨头谷歌、facebook、特斯拉都宣布开源其深度学习服务。机器视觉和深度学习使初创企业或者小企业也有机会跟大型企业平等对话，对机器人行业潜在的影响是颠覆性的。
&&&&机器人的平台统一化、人机协作化、操作智能化将成为机器人未来发展的主要趋势。结合工信部等三部委联合印发的《机器人产业发展规划(年)》来看，未来五年我国机器人产业要实现关键零部件和高端产品重大突破，实现机器人质量可靠性、市场占有率和龙头企业竞争力的大幅提升。
&&&&即将在8月30日开展的NEPCONSouthChina2016将向观众呈现一台台高端、灵活、多元的工业自动化设备，这必将吸引更多参观者驻足洽谈、围观询问。伴随着本次会展召开，国内工业机器人的市场局面也将快速打开，进入爆发性增长阶段。NEPCONSouthChina2016，为企业智能化转型升级开辟了一片广阔的经营蓝海。以机器人为代表的自动化制造技术也将成为本届NEPCONSouthChina2016展会最大的热点。责任编辑：王雪7
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SIDEL装机手册
大/中/小(直炉)型吹瓶机启动手册GM / MM / PM (linear oven) Start-up SheetsBACKS.A.P.V. Start-up SheetsS.A.P.V 二代SIDEL大/中/小(直炉)型吹瓶机启动手册 (标准,热灌,WM,超大模)Large Model, Medium Model and Small Model Linear Oven (Standard, HR, WM, SUPM)? SIDEL. Revision 08 30/11/2001大/中/小(直炉)型吹瓶机启动手册GM / MM / PM (linear oven) Start-up Sheets这份文件所包含的信息仍然为西德勒公司所有 ,除非在合同里有明确的许可 ,这份文件中的任何一部分都不得被拷贝或者公开 The information contained within this document remains the property of SIDEL. Unless expresslyagreed by contract, no part of this document may be copied or disclosed without the prior written consent of SIDEL.? SIDEL 2000制作 CREATIONDate 日期 06/12/1999Revision 修订05 次修订 RevisionAuthor 作者 Services Rodage & S.A.P.V.05修正MODIFICATIONSDate 日期 30/06///2001修订 RevisionSubject 项目新资料库 New database 调水平新方法 New made on level method 完成日期和增加小型机的线加热炉 Complete up date and additionAuthor 作者Services Rodage & S.A.P.V. Services Rodage & S.A.P.V.06 07 08of small modelServices Rodage & S.A.P.V.linear oven? SIDEL. Revision 08 30/11/2001大/中/小(直炉)型吹瓶机启动手册GM / MM / PM (linear oven) Start-up Sheets前言 FOREWORD这份资料会帮助你安装和调试机器，这将按步骤进行，根据工作需要技术员可以改变各个阶段的规程，尽管如此我们仍然 The aim of this document is to help you install and set a machine. It is ordered by phase. Technician 建议你遵循这一规程。 is allowed to modify order of these phases according to work requirements, nevertheless, it isrecommended to follow these phases which respect a specific logic: Phase 20: Machine coupling. This phase makes it possible to 加热炉 position all machine elements (wheel, 步骤 20 机器的对接，在次阶段尽可能快的确定所有 机器的元部件（吹瓶机 轨道）的位置。没有这个阶段的工作 将会严重滞后工作的时间，水平调试是所有调试的基础，勿必擅自改变规程。 oven, rail) rapidly, without immobilizing the handling means for a long time. The levelling procedure makes it possible to recover most adjustments without having to modify them.模架的安装是整个机器安装的基础，所有调试须以它为参考标准。因此按次序须先连接加热炉后调试，接下来是吹瓶轮的 Mold support unit N°1 is the reference base for the whole machine, all adjustments depend on it. Thus, 机械调试 a logical sequence must be followed to connect the oven without having to make adjustments later on,following wheel mechanical adjustment.步骤如下： The sequence is as follows: 吹嘴与模具的对中。 12 - Reference arm and wheel level at height with respect to mold support unit N°1. 1 以模架为基准调整机械手和吹瓶轮的水平高度。 3 调整机械手和 吹嘴的同步（瓶胚机械手）。 5 连接瓶胚进料装置。24 - Centering nozzle N°1 cylinder with respect to unit N°1. 调整机械手与加热炉。（高度和同步）。 3 - Synchronizing reference transfer arms on nozzle N°1 (arm N°1 for preform transfer arms). 4 - Coupling oven with respect to preform transfer arm N°1 (height and synchro). 5 - Coupling preform feed unit.2-N1#吹嘴和模具对中 2 - Centering N°1 nozzle cylinder / unit N°1 3N1#和吹嘴N1#arm 同步 3机械手 - SynchronizingN°1/ nozzle cylinder N°1 1 Table levelling and height 1-传送平台的水平和高度4-oven/arm 连接加热炉 N°1 4 - Coupling连接提升机 elevator unit 5 - Coupling 步骤40 40: 机械检查 . 机器的其它部分的调整同样需要以它相关的部件作参考调整 Phase Mechanical inspections. Other parts of the machine .will be inspected with respect to referenced elements (example: all UPMs with respect to UPM N°1, preform transfer arms with respect to arm N°1, etc.). 这份资料包含了机器的整个安装进程，建议你参考应用于每个新问题的新方法并且跟进进程。 This document is actualized with machine evolution, it is recommended to consulteach new issue toapply new methods and follow developments.这份文件包含了机器的整个安装进程，? SIDEL. Revision 08 30/11/2001大/中/小(直炉)型吹瓶机启动手册GM / MM / PM (linear oven) Start-up Sheets目录TABLE OF CONTENTS机器安装时间 MACHINE TIMING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 工具 TOOLS1 2 3 4 5 6 10 11 12 13 28 29 30 31 34 35 36 37 38 39 42 45 46 47 49 50 51 54 55 56 61 67 68 69.......................................................步骤10 机器的接受工作 PHASE 10 : MACHINE RECEPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 操作101：机器的接收 OPERATION 101 : MACHINE RECEIVING . . . . . . . . . . . . . . . . . . . . 操作 102 ：拆卸和库存 OPERATION 102 : UNPACKING AND INVENTORY . . . . . . . . . . . . . 操作103：机器的安装地点 OPERATION 103 : PREPARING THE MOUNTING SURFACE . . . . . 操作104：安装出瓶口 OPERATION 104 : MOUNTING THE BOTTLE OUTFEED . . . . . . . . 安全警告 SAFETY WARNING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 步骤20：机器的对接PHASE 20 : MACHINE COUPLING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .... ... OPERATION 203 : REFERENCE ARM HEIGHT . . . . . . . . . . . . . . . . 操作 203：机械手高度的调试 操作 204 ：检查同步 OPERATION 204 : SYNCHRONIZATION CHECK . . . . . . . . . . . . . . . 操作205：吹瓶轮的和加热炉的对接和加热炉高度的调节 OPERATION 205 : BLOW WHEEL TO OVEN COUPLING AND OVEN HEIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . 操作206：安装进料轨道装置 OPERATION 206 : INSTALLING THE FEED RAIL . . . . . . . . . . . . . . 操作 207： 联接瓶胚整理器 OPERATION 207 : COUPLING ALIGNMENT ROLLERS . . . . . . . . . 操作208：连接上胚和整胚装置 OPERATION 208 : COUPLING THE PREFORM HOPPER AND ELEVATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 操作209：连接料抖 OPERATION 209 : CONNECTING THE TIPPER . . . . . . . . . . . . . . . . 步骤 30：机器连接 PHASE 30 : MACHINE CONNECTION . . . . . . . . . . . . . . . . . . . . . . . . . . .操作301：电路的连接 操作 302：流体装置的连接 OPERATION 302 : FLUIDOPERATION 201 : LEVELLING THE BLOW WHEEL . . . . . . . . . 操作 201：吹瓶轮的水平调试 操作 202： 圆模吹嘴的对中调试 OPERATION 202 : CENTERING THE NOZZLE CYLINDER N? 1OPERATION 301 : ELECTRICAL CONNECTIONS . . . . . . . . . . . . . . CONNECTIONS . . . . . . . . . . . . . . . . . . . . 步骤 40：机器的检查 PHASE 40 : MECHANICAL CHECKS . . . . . . . . . . . . . . . . . . . . . . . . . . . .机械检查的准备工作 PRECAUTIONSBEFORE MECHANICAL INSPECTION . . . . . . . . . . . .操作 401A： 大型机的左右模架检查 OPERATION 401A : GUPMLEFT AND RIGHT BRACKET CHECK . OPERATION 401B : SUPM LEFT AND RIGHT BRACKET CHECK . . 操作401B： 超大型机的模架检查 OPERATION 402 : GUPM UP STOP INSPECTION . . . . . . . . . . . . . . 操作 402： 大型机的模架上升限位检查 操作 403：开合模凸轮检查 OPERATION 403 : MOLD OPENING/CLOSING CAM CHECK . . . . OPERATION 404 : MOLD OPENING/CLOSING LEVER TOOL 操作404：开合模可调水平工具检查 INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . OPERATION 405 : MOLD BASE CAM CHECK . . . . . . . . . . . . . . . . . 操作 405：摸底凸轮检查操作 操作 406A ： 方型模的锁模检查 (大型机和GUPM 超大型机OR ) OPERATION 406A : SQUARE SUPM LOCKING CHECK OPERATION 406B : TWIN-ROLLER CYLINDRICAL GUPM LOCKING 操作406B：双滚轴圆模机锁模检查 CHECK ................................. 操作407：出瓶口高度检查 OPERATION 407 : BOTTLE OUTFEED HEIGHT CHECK . . . . . . . . 操作 408：芯轴链张紧度检查 OPERATION 408 : SPINDLE CHAIN TENSION CHECK . . . . . . . . . OPERATION 409 : SPINDLE ROTATION FIXED CHAIN INSPECTION 操作 409：旋转芯轴齿轮和轴链齿合的检查? SIDEL. Revision 08 30/11/2001大/中/小(直炉)型吹瓶机启动手册GM / MM / PM (linear oven) Start-up SheetsOPERATION 410 : GUIDE HEIGHT/OVEN WHEEL INSPECTION . . . . 操作 410 : 进胚星轮的高度及加热炉的检查 操作 411: 加热炉冷却板及个性化设置 OPERATION 411 : INSTALLING TABLE AND OVEN CUSTOMIZATION PHASE 60 : MACHINE STARTUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 步骤60: 机器启动 OPERATION 601 : LUBRICANT CHECK . . . . . . . . . . . . . . . . . . . . . . 操作601: 润滑脂的检查 操作602: 电路检查 OPERATION 602 : ELECTRICAL CHECK . . . . . . . . . . . . . . . . . . . . . OPERATION 603 : FLUID CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . 操作603: 气路和水循环检查 OPERATION 604A : FITTING THE CYLINDRICAL PRESSURECOMPENSATED GUPM MOLD ASSEMBLY . . . 操作604A:安装圆模的保压补偿部件 OPERATION 604B : FITTING A PLATE COMPENSATED SQUARE GUPM 操作604B:安装方型模的保压模板 MOLD SET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OPERATION 604C : INSTALLING BAR-COMPENSATED SQUARE GUPM 操作604C: 安装设置方型模保压栓 MOLD SETS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 操作604D: 超大型模具的装配 OPERATION 604D : SUPM MOLD ASSEMBLY . . . . . . . . . . . . . . . . . . 操作605： 检查底模顶部与底部的限位 OPERATION 605 : CHECKING THE MOLD BASE AND TOP AND BOTTOM STOPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 操作606： 拉伸检查 OPERATION 606 : STRETCHING CHECK . . . . . . . . . . . . . . . . . . . . . 操作607： 安装拉伸汽缸和延伸棒 OPERATION 607 : FITTING THE STRETCHING NOZZLES AND RODS OPERATION 608 : 0位与10位的设置 PREFORM PASSAGE CHECK, POINT 0 POINT 10 操作608： 瓶胚位置检查， 操作609： 安装工作平台和个性化加热炉 OPERATION 609 : FITTING THE CUSTOM OVEN AND TABLE . . . 操作610： 机器面板和机器地脚固定 OPERATION 610 : MACHINE PANELLING AND GROUND FIXING 操作611： 机器启动 OPERATION 611 : MACHINE STARTUP . . . . . . . . . . . . . . . . . . . . . . PHASE 70 : CUSTOMER HANDOVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . 步骤70： 客户的移交工作 OPERATION 701 : 操作701： 客户移交文件 技术支持单位的清单 CUSTOMER HANDOVER DOCUMENT . . . . . . . LIST MEMBERS OF TECHNICAL SUPPORT UNITS . . . . . . . . . . . . . . .70 71 72 73 79 91 98 102 105 108 110 114 115 116 120 121 122 124 125 127? SIDEL. Revision 08 30/11/2001大/中/小(直炉)型吹瓶机启动手册GM / MM / PM (linear oven) Start-up SheetsTGSSA003MACHINE TIMING装机时间表 时间表（单位：天） Times (in person-days,p-d):GM MM 4 p-d 5 p-d 3 p-d 4 p-d 4 p-d 5 p-d 25 p-d PM 4 p-d 4 p-d 2 p-d 3 p-d 3 p-d 4 p-d 20 p-d步骤 10 ： PHASE 10 (total) : 步骤 20 ： PHASE 20 (total) :机器的接收 MACHINERECEIVING4 p-d 6 p-d 4 p-d 5 p-d 5 p-d 6 p-d 30 p-d机器对接 MACHINE COUPLING 机器零部件连接 MACHINE CONNECTION 机械部分检查 MECHANICAL 机器启动 MACHINEPHASE 3030 (total) : 步骤 ：步骤 ： PHASE 4040 (total) : 步骤 ： PHASE 6060 (total) : 步骤 ： PHASE 7070 (total) :CHECKSSTARTUP移交客户 TO CUSTOMER TURNOVERTOTAL合计 OF PHASESRevision 08 30/11/2001Page 1/127大/中/小(直炉)型吹瓶机启动手册GM / MM / PM (linear oven) Start-up SheetsTGSSA004TOOLS测量工具： Tools: Inspection工具- 标准尺 A dial gage. - 频率计 A frequency meter. - 深度尺 A depth gage. - 塞尺 A set of shims.5m5-m 卷尺 tape measure. - A (精确到 0.02mm/m) - 水平仪 A spirit level (accurate to 0.02 mm/m).- 测径器 A set of calipers. - 精度尺 A precision ruler. - 短尺 A short ruler.特殊工具： Special Tools: 737493 - 压力补偿工具，编号： A pressure compensation tool, Ref: .724055 - 茎定心工具，编号： A stem centering tool, Ref: 4.724055. ,编号:4.724055 - 茎定心工具 A stem centering tool, Ref: 4.066 （标准）， （东方）， 741979 （actived ）， （东方(actived), actived） - 机械手末端模型，编号： A dummy arm end, Ref:
(standard), Ref: 747489 (oriented), 37364 (oriented-actived). ,编号:8715 - 炉子高度工具 An oven height tool, Ref:
） 738378 or square GUPM tool, Ref: 738379. - 圆（方）模夹子高度工具，编号： A cylindrical GUPM clamp 738378 height（ tool, Ref: 8871tool, Ref: 8871. - 同步工具，编号： A synchronization 9个水平垫片，编号： - Nine level shims, LH094048 Ref: LH04 Ref: 8504. - 凹口螺母扳手，编号： A notched nut wrench,- 千斤顶 A jack.个40 40*20*20mm 方块 - 1 A x 20 x 20 mm block. 个1*300*300mm - 8Eight 1 x 300 方块 x 300 mm blocks.- 气动工具一套 A pneumatic kit.723166 - 拉伸杆模型，编号： A dummy stretching rod, Ref: 723166. ,编号 :724060 Ref: 724060. - 标准尺支座 A dial gage support, 底模上升工具，编号： - A cylindrical mold base raising tool, Ref: . LH9871 - 底模对中工具，编号： A mold base centering tool, Ref: LH : 9240 - 心轴工具，编号： A spindle tool RefRevision 08 30/11/2001Page 2/127大/中/小(直炉)型吹瓶机启动手册 步骤 10GM / MM / PM (linear oven) Start-up Sheets PHASE 10TGSSA005步骤 10：机体接收 PHASE 10: Machinereception101：机器送达 - 操作 Operation 101: Machine receiving. 102：拆包和清单 - 操作 Operation 102: Unpacking and inventory. 103：准备安装场地 - 操作 Operation 103: Preparing the mounting surface. 104：组装出瓶口 - 操作 Operation 104: Mounting the bottle outfeed.COMMENTSRevision 08 30/11/2001Page 3/127大/中/小(直炉)型吹瓶机启动手册GM / MM / PM (linear oven) Start-up Sheets接收 MACHINE RECEPTIONPHASE 10OP N_ 101TGSSA006机体送达 MACHINERECEIVING unless otherwise specified by the如非合同负责人指定 ,动手操作将不在 SIDEL 职责范围 Handling is not in the Sidel scope of responsibilitiescontract administrator. - 检查包装箱是否在搬运过程中受损（如有问题联系售后服务代表） Check the condition of crates when they are delivered to detect any damage incurred during shipping and handling (for any problem, contact After Sales Representative to eventually send an expert). - 请确保按照安装说明书操作 Make sure that handling is performed according to the instructions in the Installation Manual. - 示例：大型吹瓶转盘： Example: Large size blowing wheel:,4-6个锁X ,8.5 公吨强度 - 4 4条尼龙绳 nylon slings, meters + 4 to 6 shackles, 8.5 metric ton capacity: 6米绳 6 meters long, S 2 2条 slings, 5.5米绳6.55 meters long, S 2 2条 slings, 10公吨强度 - 2 2个活动护垫， live pads, 10 metric ton capacity, 个半活动护垫， 10公吨强度 +牵引杆 - 2 2 semi-live pads, 10 metric ton capacity + towing bars, 个液压起重器， 10公吨强度，最大高度 65mm - 11 hydraulic jacks with base plates, 10 metric ton capacity, maximum height, 65 mm.- 示例：中型吹瓶转盘： Example: Medium size blowing wheel:条尼龙绳， 4-6个锁， 6.5公吨强度 - 4 4 nylon slings, 6 metric ton capacity + 4 to 6 shackles, 6.5 metric ton capacity: 条 4.6米绳 4.60 meters long, S 2 2 slings, 5米绳 5 meters long. S 2 2条 slings,- 示例：小型吹瓶转盘（线型加热炉） Example: Small size blowing wheel (Linear oven):4-6个锁， 6.5公吨强度 - 4 4条尼龙绳， nylon slings, 6 metric ton capacity + 4 to 6 shackles, 6 metric ton capacity: 4.6米绳4.60 meters long, S 2 2条 slings, 5米绳 5 meters long. S 2 2条 slings, 链条 - Chain sling.注释 COMMENTS 吊车搬机时确保朝向加热炉的瓶胚机械手已拆除以防止干扰吊绳 Make sure that the preform transfer arm end oriented toward the oven has been removed to avoid interference withthe slings when the crane handles the blow wheel.Revision 08 30/11/2001 Page 4/127大/中/小(直炉)型吹瓶机启动手册GM / MM / PM (linear oven) Start-up Sheets接收 MACHINE RECEPTIONPHASE 10OP N_ 102TCSCA001拆包和清单 UNPACKINGAND INVENTORY:应首先为吹瓶转盘拆箱因其需第一个安装 .如果是大中型机需要使用吊车 1天.检查所有配件 ,如有问题通知售后代表 - 售后 After-sales: unpack the crates beginning with the wheel because this will be the first unit to be installed. In the case of medium and large models the wheel will require the use of a hoist/crane for a day. Check all elements and inform After Sales Representative for any problem.- 尽快核实移交文件以知悉暂未送达的配件以及可能遗失的配件并重新定制 Check the MAD (machine handover document) as soon as possible as this will indicate parts which are delayed and enable missing parts to be re-ordered. - 售后：监督客户对机器设计书的任何改动（按照车间设计结构阐明机器的搬运安装并提供可顺利完成的方案） After-sales: check with the customer for any modifications to the machine layout plan (define machine handling/positioning according to the workshop layout and determine the means required to complete the operation successfully). - 售后：同客户填写接受清单 After-sales: fill out the site-open docket with the customer.COMMENTSRevision 08 30/11/2001Page 5/127大/中/小(直炉)型吹瓶机启动手册GM / MM / PM (linear oven) Start-up Sheets接收PHASE 10OP N_ 103MACHINE RECEPTIONTGSSA007准备安装场地 PREPARINGTHE MOUNTING SURFACE- 以安装设计图纸和局部参考点（传送带，围墙等等）为基准准备安装场地 Prepare the mounting surface based on the layout drawing and local reference points (conveyor, building walls, etc.).个可调支座（ ），如果条件允许测量它们的长度和水平度 .支座起始位置调到中部 . - 在转盘上安装 Install the 9 nine skewedLH094048 pivoting shims LH094048 on the wheel and, if possible, true them with a rule and level. Start with the shims at mid-height.- 同时划分以下组件的相关位置 Concurrently, mark off the relative positions of the following sub-units: S 加热炉 Oven, S 电柜 Power cabinet, S 瓶胚导轨 Orienter, S 胚斗 Hopper, S 倒胚装置 Dumper. - 搬运吹瓶转盘至安装位置有两种方法可行： Move the wheel over the mounting surface. There are two possible options: S 如果地势高使用起重机搬运 Lift with the crane if the bottle blowing area is high enough. S 用活动滑轮搬运（小心转盘与滑轮接触点容易损坏） Move the wheel on live skids (be careful with the wheel lift point).COMMENTSRevision 08 30/11/2001Page 6/127大/中/小(直炉)型吹瓶机启动手册GM / MM / PM (linear oven) Start-up Sheets接收 MACHINE RECEPTIONPHASE 10OP N_ 103CGSCA001大型机的构造 MACHINELAYOUT LM9个可调水平的楔子 094048, 需要水平精度 0.02mm - 准备 Prepare the 9 levelling wedges 094048 and the 0.02 mm precision level. 5m尺绘制安装位置平面图 ,需要精度 0.02mm - 用 Prepare the position plan with a 5 m ruler and the 0.02 mm level.16251770outside legs of the frame 094048框架外侧的 2个可调支座 2 skewed shims under the561 1650585570框架内侧的 4个可调支座 4 skewed shims under theinside legs of the frame 09404858621001745545570框架外侧的 3个可调支座 3 skewed shims under theoutside legs of the frame 094048218030XXD10D.CGMCOMMENTSRevision 08 30/11/2001562546Page 7/127大/中/小(直炉)型吹瓶机启动手册GM / MM / PM (linear oven) Start-up Sheets接收 MACHINE RECEPTIONPHASE 10OP N_ 103CGSCA009中型机的构造 MACHINELAYOUT MM8个可调水平的楔子 094048 需要水平精度 0.02mm - 准备 Prepare the 8 levelling wedges 094048 and the 0.02 mm precision level. 5m尺绘制安装位置平面图，需要水平精度 0.02mm - 用 Prepare the position plan with a 5 m ruler and the 0.02 mm level.11851360outside legs of the frame 094048框架外侧的 个可调支座 2 skewed 2 shims under the545 1226584557框架内侧的 4个可调支座 4 skewed shims under theinside legs of the frame 09404858515601320532572框架外侧的 个可调支座 2 skewed 2 shims under theoutside legs of the frame 094048175530XXD10D.CGMCOMMENTSRevision 08 30/11/2001561532Page 8/127大/中/小(直炉)型吹瓶机启动手册GM / MM / PM (linear oven) Start-up Sheets接收 MACHINE RECEPTIONPHASE 10OP N_ 103CPSCA001小型机构造MACHINE LAYOUT PM8个可调水平的楔子 094048 需要水平精度 0.02mm - 准备 Prepare the 8 levelling wedges 094048 and the 0.02 mm precision level. 8个支座上 - 放置吹瓶转盘于 Place the blowing wheel on the eight shims. 2m尺绘制安装位置平面图，需要水平精度 - 用 Prepare the position plan with a 2 m0.02mm ruler and the 0.02 mm level.990外侧 2个底座 LH0940482 shims950333 900327301 303内侧 4个 4 shims 底座 LH094048934890335328外侧2个底 2 shims 座 LH09404810XXD08D.CGM1545COMMENTSRevision 08 30/11/2001308 310Page 9/127/直炉 MM / PM (linear oven) 大/GM 中/小( )型吹瓶机启动手册 Start-up Sheets接收PHASE 10OP N_ 104MACHINE RECEPTIONCCSSA001组装出瓶口 MOUNTINGTHE BOTTLE OUTFEED2个销钉（在出瓶台上）把出瓶装置固定到转盘传送平台 - 用 Mount the bottle outfeed equipped frame on the blow wheel transfer table using the two pins (taped to the bottle outfeed).- 随后组装出瓶装置的各种配件 Then mount the various parts of the bottle outfeed panelling.机械保护 MachineprotectionLH097001 包裹传送平台和出瓶装置的垂直面以防损坏 - 用胶膜 Protect the transfer table and the frame uprights using the plastic film LH097001.COMMENTSRevision 08 30/11/2001Page 10/127大/中/小(直炉)型吹瓶机启动手册GM / MM / PM (linear oven) Start-up Sheets安全警告 SAFETY WARNINGCCSCA039安全警告 模具锁模是机械性和突然性的,锁模时必须使手远离模锁位置. 正确锁模操作是将右手放在右模架,左手放在左模架然后迅速的锁模.SAFETY WARNINGThe GUPM locks automatically and abruptly when the unit is closed. Always keep hands well clear of the locking area when closing the GUPM. To close the GUPM correctly, place your right hand on the side of the right support block and your left hand on the side of the left support block and then close firmly.COMMENTSRevision 08 30/11/2001Page 11/127大/中/小(直炉)型吹瓶机启动手册GM / MM / PM (linear oven) Start-up Sheets步骤 20PHASE 20TGSSA008步骤 20：机器组装 PHASE 20: MachineCoupling201：吹瓶转盘调水平 - 操作 Operation 201: Levelling the Blow Wheel . 202：1#吹嘴对中 - 操作 Operation 202:Centering the Nozzle Cylinder No. 1 . Synchronization Check.203：参考机械手高度 - 操作 Operation 203: Reference Arm Height. 204：检查同步 - 操作 Operation 204:205：吹瓶转盘和加热炉组合以及加热炉高度 - 操作 Operation 205: Blow Wheel to Oven Coupling and Oven Height. 206：安装瓶胚装载导轨 - 操作 Operation 206: Installing the Feed Rail. 207：组装理胚筒 - 操作 Operation 207:Coupling Alignment Rollers. Connecting the Tipper.208：组装胚斗和提升机 - 操作 Operation 208: Coupling the Preform Hopper and Elevator. 209：连接卸胚器 - 操作 Operation 209:COMMENTSRevision 08 30/11/2001Page 12/127大/中/小(直炉)型吹瓶机启动手册GM / MM / PM (linear oven) Start-up Sheets机械组装 MACHINE COUPLINGPHASE 20OP N_ 201CCSCA002吹瓶转盘调水平 LEVELLINGTHE BLOW WHEEL shoe to permit rotation of the alignment ring compressed air supply to the blow wheel to release the brake = bracket on the onboard power cabinet倾斜转盘制动装置使转盘能够转动 Tilt the blow wheel locking连接临时 7-bar 工作气压打开刹车 Connect the temporary 7- bar移除反转矩工具或关掉电柜对应开关 Remove the wheel tool (counter- torque) 圆模机需重装锁模轴承 For machines withcylindrical GUPM mold support units, reinstall the locking rollers No. 1 (It should be opposite the transfer table) PROCEDURE检查 1#模位置（与传送台相对） Check the location of unit 调整轮鼓高度 Adjust drumheight高度调节步骤 HEIGHT ADJUSTMENT目标是减少调节机械水平度的重复操作 ,注意相关转盘和传送台之间的高度 The aim of this method is to reduce mechanical readjustments following machine levelling, taking intoaccount relative height between wheel and transfer table.关键在于调转盘水平应使用外支座而升高轮鼓则使用内支座，使之达到要求高度（与 1#模架对应的瓶胚和瓶子机械手高度） It consists in levelling the wheel using outer legs and lifting the drum using inner legs to bring it to table .height (height of preform and bottle reference arms with respect to GUPM N°1).步骤 PROCEDURE 个外支座 - 放置转盘在 Place the4blow wheel on the four outer legs. 个内支座上的楔子必须是松动的 - 4Make sure that the four wedges on the inner legs (drum) are free. 4个外支座上的楔子，用以调整轮鼓的水平度 ) drum level. A hydraulic jack may be - 润滑 Lubricate the four outer leg wedges and(需要一个液压起重器 use them to adjust needed. (稍后在传送台上测量 ).在I字梁上的 4个水平度不适用于此方法 - 只能在轮鼓下测水平度 Use only the two levels measured under the drum (and later the two levels measured at the transfer table). The four levels measured on the I-beams cannot be used with this method. (皮带编号 3,4,5,6) 的张力是否影响传动 记得放回张力计 ) No. 3, 4, 5 and 6. - 检测驱动皮带 Check the tension of drive belts that affect(PM: transfer, i.e. belts (PM : Remember to replace the tension unit). C（机器尾部） - 升高转盘使参考机械手可得到准确调整，使用位置 Raise the wheel to obtain the correct adjustment of the reference transfer arm. Use dimension C (Aft the machine). 4个楔子升高转盘而水平度不变 - 用轮鼓下方的 Use the four wedges under the drum to raise the wheel without changing the levels.- 大型机需使用第九个支脚 Use the ninth spacer for the GM.2个外支座调节参考机械手高度 - 如有必要使用传送台下方的 Adjust the reference transfer arm height using the two outer legs under the transfer table if necessary.- 检查开锁模轨道 Check locking and unlocking cams.注释 COMMENTS 精确的水平度需要定期在大理石表面检测 The precision levels should be checked periodically on a marble top surface.- 翻转调平 Check the level by turning it over. - 不要用垫片更正 Do not correct level error with shims.Revision 08 30/11/2001 Page 13/127GM / (MM / PM (linear oven) 大 /中/小 直炉)型吹瓶机启动手册 Start-up SheetsPHASE 20 OP N_ 201机械组装MACHINE COUPLINGCCSCA003吹瓶转盘调水平 LEVELLINGTHE BLOW WHEEL height (dimension C) record sheets) or UP for non run-off调节转盘高度 (C区域 ) Adjust blow wheel尺寸 C是出厂试机检测所得 (见检查记录表 ),未试机的吹瓶机应重新检测 Dimension C required will be that of run-off (see inspectionmachines.A区域和B区域仅供参考 Dimensions A and B are for information only. 先决条件： Prerequisites: 70MM 楔子的尾部 S 测水平的柱子在主机和一个 Level measurement jack stand positioned aft the machine and one 70 mm wedge. 水平尺放在转盘(1#模和2#号模之间)和柱子上 S Rule levelled on turn tray (between unit 1 and unit 2) and jack stand. 在不改变主机水平的前提下升高转盘(内支座)以恢复C到初始值 S Recover dimension C lifting drum (inner legs) without changing the levels. 测量区域: Dimensionsto be measured: difference to obtain overall dimension. After-sales售后- C区域=1#模架底部与柱子顶部之间 Dimension C = Between GUPM N°1 bracket bottom and jack stand top. S Position 70 mm wedge on jack stand and measure 放置70MM楔子在柱子顶部并从不同方位测量以获得精确值接近值 C区域 C Dimension 模架 BracketUP recordDimension obtained 测得值 during running inN°1 A/B水平尺水平仪RulerSpirit level SAV00065_2 Shims 垫片(70MM楔子和传感器设置) (70 mm wedge and sensor set)水平测量立柱C区域Dimension CLevel measurement jack stand Dimension AA区域B区域Dim. BSAV00066_2 SAV00067COMMENTS检查吹瓶轮上的2个水平位是否依然准确 - Check the 2 levels of the wheel are still correct.Revision 08 30/11/2001Page 14/127大/中/小(直炉)型吹瓶机启动手册GM / MM / PM (linear oven) Start-up Sheets机械组装 MACHINE COUPLINGPHASE 20OP N_ 201CGSCA003大型机皮带张力 BELT TENSIONS 公差： tolerance:LM ?5%活页 BINDER 要求值 REQUIREDUNIT实际测量值 OBTAINED频率 FREQUENCYRep. 1 2 3 4 5 6 7 8皮带型号 Belt type50AT20 /
/ 190028.5 31 17 19 14 10.5 22 21注意：检查皮带和皮带轮之间的位置和状态 Nota : Check the condition and theposition of the belts with regard to the pullies. 1马达 Motorization2345出瓶轮 Bottle加热炉 Ovenoutfeed 6 7进胚星轮 Feed8Tension张力测量点 measurement pointCOMMENTSRevision 08 30/11/2001Page 15/127大/中/小(直炉)型吹瓶机启动手册GM / MM / PM (linear oven) Start-up Sheets机械组装 MACHINE COUPLINGPHASE 20OP N_ 201CGSCA038中型机皮带张力 BELT TENSIONS 公差： tolerance:MM ?5%活页 UNIT BINDER 频率 FREQUENCY 测量值Ref. 1 2 3 4 5 6MM中型机皮带型号 Belt type要求值 REQUIREDOBTAINED50AT20 /
/190021 30 16 15 16 10 20 20 217 (SBO MM Standard) 7 (SBO MM CHP) 8注意：检查皮带和皮带轮之间的位置和状态 Nota : Check the condition and theposition of the belts with regard to the pullies. 1马达 Motorization2345出瓶轮 Bottle加热炉 Ovenoutfeed 6 7进瓶星轮 Infeed8张力测量点 Tension measurement pointCOMMENTSRevision 08 30/11/2001Page 16/127大/中/小(直炉)型吹瓶机启动手册GM / MM / PM (linear oven) Start-up Sheets机械组装 MACHINE COUPLINGPHASE 20OP N_ 201CPSCA005皮带张力 BELT TENSIONSPM - 重新安装皮带和压紧器 Remount the belts and the tensioner, all of which will have been removed for transport (support A).10XXP01A.JPGACOMMENTSRevision 08 30/11/2001Page 17/127大/中/小(直炉)型吹瓶机启动手册GM / MM / PM (linear oven) Start-up Sheets机械组装 MACHINE COUPLINGA0000004PHASE 20OP N_ 201皮带张力 BELT TENSIONS 小型机（直线加热炉） PM (Linear oven)- 在皮带上的标记位置测量张力 Check the belt tension in the zone marked by a point on the view. 公差： tolerance : ?5%活页 UNIT BINDER 频率 FREQUENCY 测量值 要求值 REQUIRED OBTAINED 34 44 18 23 17 12 20 17 14 14 13 12 12SUPM 超大型 机SBO6/12 WM SBO6/12 SBO 8/16 WM SBO8/16 SBO4 CHP SBO6 CHP SBO8 CHP SBO4/8 SUPM SBO6/12 SUPMRef. 1 2 3 4 5 6 7 7 7 7 7 7 7 7 8皮带型号 Belt type50AT20 / //////////////190011 21注意：检查皮带和皮带轮之间的位置和状态Nota : Check the condition and the position of the belts with regards to the pullies. 1马达 Motorization234加热炉 Oven出瓶轮 Bottleoutfeed5 67 8进瓶轮 InfeedCOMMENTSRevision 08 30/11/2001Page 18/127大/中/小(直炉)型吹瓶机启动手册GM / MM / PM (linear oven) Start-up Sheets机械组装PHASE 20OP N_ 201此项为选配MACHINE COUPLINGa0000035皮带张力 BELT TENSIONS 除尘器 DEDUST 公差： toleranceMODULE : ?5%活页 BINDER UNIT 频率 FREQUENCY 要求值 REQUIREDRep. 19皮带型号 Belt type测量值 OBTENUE25AT10 / 2120 DL52OBTAINED除尘轮Dedust wheel pulley进胚滑轮Infeed wheel pulley 19进胚滑轮CT000342Preforms infeed pulley张力测量点 Tension measurement pointCOMMENTSRevision 08 30/11/2001Page 19/127大/中/小(直炉)型吹瓶机启动手册GM / MM / PM (linear oven) Start-up Sheets机械组装 MACHINE COUPLINGPHASE 20OP N_ 201CCSCA004吹瓶转盘调水平 LEVELLINGTHE BLOW WHEEL Height参考机械手高度 Reference Arm/瓶胚和瓶子 /圆模机和方模机 - 检查参考机械手高度 Check the height of the reference transfer arm/preform and bottle/square or cylindrical GUPM. 检查要求 Requirementsfor Checking:END标记处 .这个标记表明模具和机械手完成同步 S 瓶胚传送：参考机械手速度轴承应停在瓶胚机械手凸轮的 PREFORM TRANSFER: The reference arm speed roller should be on the ?END? index of the preform transfer cam. The index identifies the end of arm/mold escorting. START 标记处 .这个标记表明模具和机械手开始同步 S 瓶子传送：参考机械手速度轴承应停在瓶子机械手凸轮的 BOTTLE TRANSFER: The reference arm speed roller should be on the ?START? index of the bottle transfer cam. The index identifies the start of arm/mold escorting.S 皮带和机械手模型的弹簧需安装 BELTS should be tightened and SPRINGS mounted on the dummy arm end. S 圆模机：高度工具应成对角线放置在左右贝型模架上 CYLINDRICAL GUPM standard: The BAR should bear diagonally on the right and left shell supports. S 不带贝型模壳的方模机 SQUARE GUPM:高度工具应成对角线放置在左右贝型模架上 without shell support: The BAR should bear diagonally on the left mold support and right mold support.(厚度8)的热灌机和带贝型模壳的方模机 :高度工具应放置在模具或机械手高度工具上 S 带不锈钢贝型模壳 HR CYLINDRICAL GUPM with stainless steel shell support (thickness 8) and SQUARE GUPM with shell support: BAR should bear on the GUPM/arm height ring dummy. 4个支座调节高度 S 用 Adjust the height using the four wedges. 瓶子机械手 BOTTLES TRANSFER 瓶胚机械手 PREFORMS TRANSFER速度轴承Speed rollerSAV00068速度轴承Speed roller瓶子参考机械手选择表： Table for Selecting the Reference Bottle Transfer Arm:BOTTLE ARMSBO 4 3SBO 6 4SBO 8 5SBO 10 6SBO 12 7SBO 14 8SBO 16 9SBO 18 10SBO 20 11瓶子机械手参考号码：REFERENCE No.注释 COMMENTS 机械手模型工具对应不同机型，检查工具清单上的编号 The dummy arm end tool will depend on the type of arm installed on the machine (standard- oriented - oriented active). Check the number in the tool list.Revision 08 30/11/2001 Page 20/127大/中/小(直炉)型吹瓶机启动手册GM / MM / PM (linear oven) Start-up Sheets机械组装 MACHINE COUPLINGPHASE 20OP N_ 201CCSCA005吹瓶转盘调水平 LEVELLINGTHE BLOW WHEEL HeightHR圆模机 S 带不锈钢模壳的 HR GUPM CYLINDRICAL with stainless steel shell support (thickness 8)参考机械手高度 Reference ArmS 标准圆模机 GUPM CYLINDRICAL Std S 无模壳方模机 SQARE GUPM without shell support (standard or SUPM)机械手末端模型 Dummy arm end 间隙 Gap 夹子高度 Clamp 工具 heightS 带模壳的方模机 SQUARE GUPM with shell support机械手末端模型 Dummy armend间隙 Gap夹子高度 Clamp 工具 heighttool环型工 Ring 具tool不锈钢垫片 Stainless （厚度 ） steel8shimtool(th. 8)CT00259CT00301使用夹子高度工具请认准机型（方模或圆模） Be sure to use the clamp height tool这两种情况使用夹子高度工具同圆模机相同 Use the clamp height toolfor the right sort of GUPM (square or cylindrical)理论值 Nominal 1#模和1# 瓶胚手 Unit / No. 1 Mold Support Preform Arm No. 1 1#模和1# 瓶手 No. 1 Mold Support Unit / Bottle Arm No. 1 实际尺寸表 Table of Actualas CYLINDRICAL GUPM in the two cases Measured 测量值 GapGap1 ? 0.05 0.7 ? 0.05Dimensions圆模 CylindricalGUPM方模 SquareGUPM1#模和1#瓶胚手 No. 1 Mold Support Unit / Preform Arm No. 1 1#模和1#瓶手 No. 1 Mold Support Unit / Bottle Arm No. 123.5 ? 0.05 23.2 ? 0.0538.5 ? 0.05 38.2 ? 0.05注释 COMMENTS 机械手模型工具对应不同机型，检查工具清单上的编号 . The dummy arm end tool will depend on the type of arm installed on the 确保两种轮鼓一直是水平的 (standard - oriented - oriented active). Check the number in the tool list. 填写UP/ROD/SAV检测报告machineMake sure that both drum levels are always correct. - UP / ROD / SAV check sheet to be filled out.Revision 08 30/11/2001Page 21/127大/中/小(直炉)型吹瓶机启动手册GM / MM / PM (linear oven) Start-up Sheets机械组装 MACHINE COUPLINGPHASE 20OP N_ 201CCSCA006吹瓶转盘调水平 LEVELLINGTHE BLOW WHEEL (Cylindrical GUPM)检查锁模轴承（圆模机） Checking Locking Rollers- 检查最低的锁模轴承（编号记录在检测报告中） Use the lowest locking roller (the number of the roller recorded on the inspection).开模凸轮： UnlockingCam:- 移除模架挡板（轴承最低的模架） Remove the housing over the reference station (the one with the lowest roller). - 手动转动该模架，使轴承处在开模凸轮上两个高位雕刻标记之间 Use manual rotation to move the station with the lowest roller (See above check) to the upper right position identified between the two engraved indexes.高位 straight portion Upper 低位 Lowerstraight portion07machined face (34mm) - 在限位螺母 Place the(Item15) spacer和 (thickness 34机器面之间放置间隔工具 mm) between the torque stop (Item 15) and machined face of the GUPM. 0.1 mm maxi 理想间隙： Nominal gap between indexes: 测量间隙： MeasuredGap:锁模轴承 Lockingroller锁模凸轮 Lockingcam0.1 mm maxiCT000248COMMENTSRevision 08 30/11/2001Page 22/127大/中/小(直炉)型吹瓶机启动手册GM / MM / PM (linear oven) Start-up Sheets机械组装PHASE 20OP N_ 201MACHINE COUPLINGCCSCA007吹瓶转盘调水平 LEVELLINGTHE BLOW WHEEL锁模凸轮： Locking Cam: 手动转动模架 A上方 with the lowest locking roller to the index (A) on the locking - Use manual,使轴承处在锁模凸轮标记 rotation to move the station cam. 锁模凸轮工具 Locking camfollower锁模凸轮cam LockingItem15）和 machined face 之间放置间隔工具（ - 在限位螺母（ Place the spacer (thickness 34 mm) between the 34mm) torque stop (Item 15) and machined face of the GUPM.Index AIndex B15 Shim34MM工具COMMENTSRevision 08 30/11/2001Index DIndex CCT000247Page 23/127大/中/小(直炉)型吹瓶机启动手册GM / MM / PM (linear oven) Start-up Sheets机械组装PHASE 20OP N_ 201MACHINE COUPLINGCCSCA008吹瓶转盘调水平 LEVELLINGTHE BLOW WHEEL和标记gap B中间 )之间有最大间隙 0.1mm roller and the locking cam (between the - 确认锁模轴承和锁模凸轮 Check there is a 0.1 (标记 mmAmaxi between the locking indexes A and B). 0.1 mm maxi 理想间隙： Nominal gap between the indexes A and B: 测得间隙： MeasuredGap:锁模轴承 Lockingroller锁模凸轮 Lockingcam0.1 mm maxiCT000248COMMENTSRevision 08 30/11/2001Page 24/127大/中/小(直炉)型吹瓶机启动手册GM / MM / PM (linear oven) Start-up Sheets机械组装PHASE 20OP N_ 201MACHINE COUPLINGA0000001吹瓶转盘调水平 LEVELLINGTHE BLOW WHEEL or SUPM)检查锁模轴承 (大型机或超大型机的方模 ) Locking roller check (Square GUPM- 在低位将锁模销轴尽可能抬高，轴承编号见检查手册 Take the locking roller as higher as possible in lower position (unlocked). The roller number is in check sheet.开模凸轮 Unlockingcam- 将抬得最高那个站转到开模凸轮的开模位并使锁模轴承与之相切 Take the highest locking roller in the down position (unlocked) and bring it to a tangent with the unlocking cam at cam exit. - 检查止推销和模架的间隙 Check the gap between the stop and the mold support unit.要求值： gap required: 实际值： gap obtained:0.3 ?0.1 mm- 检查锁模轴承与下凸轮的间隙 Check the gap between the locking roller and the unlocking counter cam.要求值： value required: 实际值： value obtained:0.2 ?0.05 mm开模凸轮Unlocking camUnlocking counter-camCOMMENTSRevision 08 30/11/20010.2 ±0.05 mm开模计数凸轮0.3 mm锁模轴承Locking rollerPage 25/127大/中/小(直炉)型吹瓶机启动手册GM / MM / PM (linear oven) Start-up Sheets机械组装 MACHINE COUPLINGPHASE 20OP N_ 201A0000002吹瓶轮调水平 LEVELLING 锁模凸轮 LockingTHE BLOW WHEELcam- 在低位将锁模轴承压到最低，轴承编号见检查手册 Take the locking roller as lower as possible in lower position. The roller number is in check sheet. - 手动将最低那个轴承转到合模凸轮的入口处 Use the manual cranck, bring the blow station which roller is the lowest at the locking cam infeed. - 检查轴承与入口处凸轮的间隙 Check the gap between the lowest locking roller in the down position (unlocked) and the locking cam. 要求值： gap required: 0.02 mm maxi实际值： gap obtained:- 止推销与模架间不能有间隙 Make sure there is no clearance between the stop and the mold support unit.0 mm 0.02 mm锁模轴承Locking rollerLocking cam锁模凸轮COMMENTSRevision 08 30/11/2001Page 26/127大/中/小(直炉)型吹瓶机启动手册GM / MM / PM (linear oven) Start-up Sheets机械组装 MACHINE COUPLINGPHASE 20OP N_ 201CGSCA002吹瓶轮调水平LEVELLING THE BLOW WHEEL小型机和中型机 吹瓶轮检测吹瓶轮和传送台水平Measure the blow wheel and transfer table levels MM中型机SM and MM TABLE WHEELLEVEL N°6LEVEL N°5LEVEL N°5Level on transfer table在机械 手传送 平台的 水平位Level on transfer table UNIT N°1SAV00113LEVEL N°6 UNIT N°1SAV00111在机械 手传送 平台的 水平位在 I-BARS工具上校准水平仪 Running in: Reset theleveling blocks on the I- bars to zero used unless there are problems with this method.注意：水平度一经确认不再变动，除非测量方法有误 Nota : The levels on the I-bars are no longer -确认所有支座已安装 - MAKE SURETHAT THE MACHINE IS RESTING ON ALL THE SKEWED BLOCKS.注意 COMMENTS 检测报告 - 填写 UP UP/ROD/SAV / ROD / SAV check sheet to be filled out.Revision 08 30/11/2001Page 27/127大/中/小(直炉)型吹瓶机启动手册GM / MM / PM (linear oven) Start-up Sheets机械组装PHASE 20OP N_ 202MACHINE COUPLINGCCSCA009对中 N1#吹嘴 CENTERINGTHE NOZZLE CYLINDER N°1N1#吹嘴是否对中需使用以下工具： - 检查 Check centering of the nozzle cylinder N°1 using the following tools:S 拉伸杆模型 dummy stretching rod,模口拉伸杆对中工具 N1 S stretching rod centering tool N°1 on neck ring, N2 S 模口拉伸杆对中工具 stretching rod centering tool N°2 on neck ring,S 模客模型（圆模） dummy shell (running-in) (cylindrical GUPM).SUPM模） S 模具模型（方模或 dummy mold (running-in) (Square GUPM or SUPM).- 此操作无须充气 This operation does not require air.严禁使用电磁阀 It is strictly forbiddento force the air solenoid valves.拉伸杆对中工具 N1tool Rod centeringN°1拉伸杆对中工具 N2tool Rod centeringN°2模壳模型 Dummyshell (running-in)拉伸杆模型Dummy stretching rod00RSF28B.CGMCOMMENTSRevision 08 30/11/2001Page 28/127大/中/小(直炉)型吹瓶机启动手册GM / MM / PM (linear oven) Start-up Sheets机械组装 MACHINE COUPLINGCCSCA010PHASE 20OP N_ 203参考机械手高度 REFERENCEARM HEIGHT- 检测机械手 Check the transfer arms between them.需要条件： Conditionsrequired during inspection:S 机械手头部模型已拆 DUMMY ARM HEAD TOOL removed. S 弹簧已拆，皮带已安装 SPRINGS removed and BELTS tightened. S 条件不允许安置和调节机械手 Condition not acceptable for positionned arm and remote arm. 比较器在瓶胚和瓶子参考机械手中轴最高点清零 S COMPARATOR fixed on the comparator tooling mastered on zero on the higher point of the axis of the preform and bottle reference arm. 公差： tolerance required: ? 0.05 mm瓶胚机械手 Preformarm N°1 (Ref) N°2 N°3 N°4 N°5 N°6 N°7 N°8 N° N°间隙 Gap瓶子机械手 Bottle arm间隙 Gap0N° N° N° N° N° N° N° N° N°(Ref*)0N° 参考瓶子机械手设定 Table for selecting the reference bottle transfer arm :SBO 4 3 SBO 6 4 SBO 8 5 SBO 10 6 SBO 12 7 SBO 14 8 SBO 16 9 SBO 18 10 SBO 20 11REFERENCE参考瓶子机械手编号BOTTLE ARM N_测 量 尺 寸dimension to be mesuredSAV00070COMMENTS- UP / ROD / SAV check sheet to be filled out.Revision 08 30/11/2001 Page 29/127填写UP/ROD/SAV检测报告大/中/小(直炉)型吹瓶机启动手册GM / MM / PM (linear oven) Start-up Sheets机械组装 MACHINE COUPLINGCCSCA011PHASE 20OP N_ 204同步检查 SYNCHRONIZATIONCHECK 1#吹嘴的同步对中 - 用机械手模型工具和拉伸杆模型工具检查瓶胚机械手和 Check synchronization between the preform transfer arm and nozzle N°1 using the dummy arm head 使得拉伸竿工具能够顺畅的穿过机械手工具的中心孔（机械手模型工具编号： 015219） and the dummy stretching rod. The dummy rod should slide freely through the guide ring (Ref: 015219 inserted in the dummy arm head). 用想同方法检查瓶子机械手和 1#吹嘴的同步对中 - Check synchronization between the bottle transfer arm and nozzle N°1 using the dummy arm head and the dummy stretching rod. The dummy rod should slide freely through the guide ring (Ref: 015219 inserted in the dummy arm head). 对于CHP机型： - 瓶胚机械手同步位：速度轴承位于标记 For CHP machine: “FIN” Preform transfer synchronization: speed roller on mark “FIN“ 瓶子机械手同步位：速度轴承位于标记 “DEBUT” Bottle transfer synchronization: speed roller on mark “DEBUT“. Dummy rod拉伸杆工具机械手头套对中工具Dummy arm head导向环（ 对中孔）Guide ring将速度轴承置于速度凸轮上两个标记之间（同步区域）Position the transfer arm speed roller between the two marks on the preform transfer cam (synchronization zone). BOTTLE TRANSFER PREFORM TRANSFER 瓶胚机械手 瓶子机械手速度轴承Speed rollerSAV00068速度轴承Speed roller注释 COMMENTSdjhfgjf arm to be used will depend on the type of arm installed on the machine (standard - oriented - oriented The dummy 机械手模型工具对应不同机型，检查工具清单上的编号active). See the reference number in the list of tools.Revision 08 30/11/2001 Page 30/127大/中/小(直炉)型吹瓶机启动手册GM / MM / PM (linear oven) Start-up Sheets机械组装 MACHINE COUPLINGPHASE 20OP N_ 205CGSCA004连接主机和加热炉及加热炉高度 BLOW WHEEL TO OVEN-在加热炉底梁上安装 4个“PAULSTRA” 可调底座 base Fit the four “PAULSTRA” adjustableCOUPLING AND OVEN HEIGHT feet onto the oven frame.feet). - 拿走靠近炉子方的机械手夹子 Remove the arm head on the oven side (if this has not already been done during the machine handover). - 将炉子移至主机附近并装好基脚 Bring the oven up close to the wheel and fit the oven base feet (remove the cables stored under the oven). - 在悬架上装好定位销钉 Position the connecting studs on the two brackets. - 拿掉盖板等可拆除的柱型障碍物，例如在进胚端的电磁控制系统 Remove the cover panels and the removeable uprights on the wheel frame on the infeed side as well as the solenoid valve on the retractable guide (oven feed plate). - 售后：拿掉炉子转轮上的一个扇型轮 For After-sales: remove one of the three sectors from the oven notched wheel (except CHP machines). - 售后：拿掉被取下扇轮上放的 For After-sales: remove the spindle tips above the sector you have just removed (there should be 8个芯轴头 about 8). LH640433 - 在拿掉扇轮的位置安装炉子高度工具并用对中销钉（编号 Position the oven height tooling in place of the missing）将其对中 sector and center it using the centering studs LH640433 (except CHP machines). - 移动炉子与主机对接，调节高度和方位使定位销能轻松插入 Bring the oven up closer and adjust the height so that the connection studs on the brackets fit freely. .为方便搬运 ,在每个底座下放上两块中间抹了润滑油的薄片 To move the oven more easily, place two shims (300 ? 300 ? 1), with a film of grease between them, under each base foot. 用机械手模型工具(编号)调炉子高度(见下页) - Set the height with regard to the dummy arm head
(see next page). - 安装炉子传动皮带 Fit the oven transmission belt, set the tension and observe the synchronization between the plate and ,测张力并观察炉子转盘和进胚星轮的同步情况 the feed wheel (if possible, fine-set the synchronization in the middle of the slots). 测得张力： tension obtained: (belt n°7 : 22 Hz SM - 20 Hz MM) - PM (see belt table).禁止将加热炉直接放在地上（盖板低于底座） Never allow the oven to sit directly on the floor surface (cover panels are lower than the base脚架Bracket30XXP04A.JPGLEVEL N_1LEVEL N_3LEVEL N_2注意 COMMENTSLEVEL N_4-填写UP/ROD/SAV检测报告 注意 :只有炉子框架可以打销钉 - UP / ROD / SAV check sheetto be filled out. Note : only the oven support block should be pinnedPage 31/127Revision 08 30/11/2001大/中/小(直炉)型吹瓶机启动手册GM / MM / PM (linear oven) Start-up Sheets机械组装 MACHINE COUPLINGPHASE 20OP N_ 205连接主机和加热炉及加热炉高度 炉子高度和同步 Oven HeightA0000028BLOW WHEEL TO OVEN COUPLING AND OVEN HEIGHT and Synchronization8715底部到机械手工具底部的间隙 - 检查炉子高度工具 Check the spacing between the bottom of oven height adjustment tool 8715 and the bottom of the dummy arm end on the No. 1 reference transfer arm. 要求： Requirements: 弹簧应安装 不能用已装好或有偏差的机械手 S SPRINGS mounted on the dummy arm end. 1号机械手速度轴承应置于速度凸轮的“DOT”标记处 S Condition not 本检测不适于 CHP 机 acceptable for positionned arm and remote arm. S No. 1 preform transfer arm SPEED ROLLER at the ”DOT” mark of the preform transfer cam. S Condition not acceptable for CHP machine (perform synchro. at the quick loading). 理论值： Nominal Dimension A : 0.4 ? 0.1 mm 测量值： MeasurementDimension A :模型机械手Dummy arm end A Preform arm炉子高度工具8715 瓶胚机械手Oven height tool 8715 Speed roller速度轴承Stud for wheel/oven synchronization 转盘炉子同步工具SAV00074-调节转盘炉子同步时将同步工具 插入高度工具和机械手工具，检查机械手位置凸轮与位置轴承是否接触 Adjust wheel-oven synchronization by inserting stud
and checking that the transferarmposition roller is touching the cam.调完同步后拿掉机械手模型工具以防止碰坏炉子转盘 Removethedummy arm end aftersynchronization (to keep it from touching the oven wheel).注释 COMMENTS 机械手模型工具对应不同机型，检查工具清单上的编号The dummy arm end tool to be used depends on the type of arm installed on the machine (standard - oriented oriented active). See the number in the list of tools. - UP / ROD / SAV check sheet to be filled out.Page 32/127Revision 08 30/11/2001大/中/小(直炉)型吹瓶机启动手册GM / MM / PM (linear oven) Start-up Sheets机械组装PHASE 20OP N_ 205MACHINE COUPLINGCGSCA006连接主机和加热炉及加热炉高度 BLOW WHEEL TO OVEN 炉子高度和同步COUPLING AND OVEN HEIGHTOven height and synchronization - 移除用来挪动炉子的薄片： Removing the greased shims: S 操作前用百分表定好底座位置 Place a comparator on the base foot to determine its final position. S 用千斤顶顶起炉子 Place a lifting jack under the oven feet to support the foot you are going to loosen (see below). S 松开底座螺丝 Loosen the foot. S Remove the greased shims. S 再调整底座螺丝使百分表刻度不变 Reinsert the foot and set to the initial value on the comparator. S 拿走千斤顶再次检查百分表 Remove the jack and check the comparator again. - 拿走所有薄片后检查炉子高度和水平 Check the level and the height of the oven once all of the greased shims have been removed.拿走薄片Handling jack此处使用千斤顶00FCR02A.JPGCOMMENTSRevision 08 30/11/2001Page 33/127大/中/小(直炉)型吹瓶机启动手册GM / MM / PM (linear oven) Start-up Sheets机械组装PHASE 20OP N_ 206MACHINE COUPLINGCCPCA001安装进胚导轨 INSTALLING 调节进胚导轨THE FEED RAIL Bench adjustment of feed rail - 安装压胚板以调节滑道 Fit the spacers to adjust the slide. - 检查导轨和护栏的间隙 Check the gap between the rails and between the lower guides. S 使用导轨调节工具进行检查 To carry out this check, use the tooling supplied with the custom kit. S 使工具滑过整条导轨以全面调整 Use the tool along the entire length of the rail.P1 需要值： value P1 required: P1 实际值： value P1 obtained: P2 要求值： value P2 required: P2 实际值： value P2颈部横向宽度 Dia. under+0.8MM neck + 0.8 mm胚身横向宽度 +6MM Dia. perform body + 6 mmobtained:37MM颈部高度 37 mm - neckP3 要求值： value P3 required: P3 实际值： value P3heightobtained:颈部高度+7MM(3/4*D)P5 要求值： value P5 required: P5 实际值： value P5Neck height + 7 mm (3/4 x D)obtained: P3进胚轨道填充物Spacer滑块Rail A注释 COMMENTSSlide护胚栏P1 P5Lower guides Rail adjustment tool进胚轨道调试工具20ORD01A.JPG- 将导轨安装到横梁和入胚口处 Mount the rail on the pillar and the feed block.- 高低位检测电眼在电柜内 The high and low level cells are in the electrical cabinet.Revision 08 30/11/2001 Page 34/127DP27 mm大/中/小(直炉)型吹瓶机启动手册GM / MM / PM (linear oven) Start-up Sheets机械组装PHASE 20OP N_ 207MACHINE COUPLINGCCSSA003组装理胚毂 COUPLINGALIGNMENT ROLLERS- 将理胚毂所在的顶框与底框相连 Connect the top half-frame containing rollers and the two bottom frames. - 安装定制的导轨转轴连接块到转轴出口处 Install the rail/roller customization at the roller exit. - 再将整个理胚毂连接到进胚导轨 Connect the rollers and the rail (use a forklift truck if necessary or greased shins).最后的组装应小心稳步的进行 Perform final fit-up cautiously in small increments (for example with a wood rail).顶框Top frame底框Bottom frame2ADAD01A.CGMCOMMENTSRevision 08 30/11/2001Page 35/127大/中/小(直炉)型吹瓶机启动手册GM / MM / PM (linear oven) Start-up Sheets机械组装PHASE 20OP N_ 208MACHINE COUPLINGCCSSA005组装料斗和提升机COUPLING THE PREFORM HOPPER AND ELEVATOR(尽可能高 ) its legs (legs as high as possible). - 给料斗装上底座 Mount the hopper on- 用钓挂绑好提升机并使用叉车抬高 Sling the elevator column so that it can be raised with a fork lift truck (or use a tube between the red tool and the forks of a fork lift truck to raise it). - 安装支撑杆 Install the support bars. - 连接提升机到料斗 Connect the column to the hopper. - 组装好以后将其按设计图所示移至理胚毂上方 Move the unit over the rollers as shown on the layout drawing. - 根据和理胚毂的位置关系调整料斗提升机高度 Adjust the column height with respect to the rollers using the hopper legs.2AXXD19A.CGM选配 Options- 在理胚毂和料斗之间安装瓶胚回收器 Assemble the preforms recycler between the rollers frame and the hopper.料斗的不平衡度调整如下: The unbalancing masses 中型料斗 :30% Medium hopper: 30% 大型料斗:50%注释 COMMENTSon the hopper can be adjusted as follows:Large hopper: 50%Revision 08 30/11/2001Page 36/127大/中/小(直炉)型吹瓶机启动手册GM / MM / PM (linear oven) Start-up Sheets机械组装 MACHINE COUPLINGPHASE 20OP N_ 209TCSSA005组装倒胚器CONNECTING THE TIPPER(约50MM) - 用叉车将倒胚器移至料斗附近 Bring the tipper into a position as close as possible (approx. 50 mm) to the hopper using a fork-lift truck.- 安装门框 Mount the door frame. - 安装倒胚器冲程传感器 Fit the sensor which detects the end of the tipper movement stroke. - 润滑倒胚轨道 Grease the cam races.使用前确保倒胚器的结构强度 (否则可能导致掉进料斗 ) Secure the tipper firmly to the floor beforeuse! (otherwise it may drop into the hopper).COMMENTSRevision 08 30/11/2001Page 37/127大/中/小(直炉)型吹瓶机启动手册 步骤 30GM / MM / PM (linear oven) Start-up Sheets PHASE 30TCSSA006步骤 30: 机器连接 PHASE 30: Machineconnection操作301:机器连接 - Operation 301: Electrical connections. 操作302:流体连接(循环水和气路连接) - Operation 302: Fluid connections.COMMENTSRevision 08 30/11/2001Page 38/127大/中/小(直炉)型吹瓶机启动手册GM / MM / PM (linear oven) Start-up Sheets机械连接 MACHINE CONNECTIONPHASE 30OP N_ 301CCSSA007电路连接 ELECTRICAL CONNECTIONS 第二代吹瓶机符合CEM标准， 并且在可控的一台实验机上验证。 实验表明系统会受到其它附近电源干扰而出 to the Series 2 machines and has obtained certification on a pilot - SIDEL SIDEL applies the CEM standard machine (measurement of electromagnetic radiation). The certification garantees that the system 现不 稳定。建议 在安装过程中采取必要的预防措施 does not destabilize itself or other nearby electrical systems. In order to respect the standard, certain precautions must be taken during machine installation.-电线分为三种类别： Separate the cables into 3 categories:种类A： / 传输信号和模拟信号 S Cat.弱信号 A: Weak signals/all cables carrying communication and analog signals.S Cat B: Contaminated 种类C： 无干扰电源 /所有电线power/all elements carrying power or speed modulators. S Cat. C: Non-contaminated power/all other cables.不同种类的电线将依照电气图纸的要求安装在机器上。 The different categories are indicated on the wiring种类B：干扰电源/机器部件电源和速度调节器diagrams supplied with the machine.- Pass the cables through the sectioned cableway up to the base of the electrical cabinet.00EAR01A.JPGPlate面板Sectionned cableway各部分线槽00XXF04A.PLTCOMMENTSRevision 08 30/11/2001Page 39/127大/中/小(直炉)型吹瓶机启动手册GM / MM / PM (linear oven) Start-up Sheets机械连接 MACHINE CONNECTIONPHASE 30OP N_ 301TCSSA008电路连接 ELECTRICALCONNECTIONS依次设置每条电线的长度。 Set the length of the cables one by one (in case of specific implantation): 1S This operation requires the Harting units to be dismantled. S The Wago terminal boxes (tightened) do not require cable terminals. Do not use any. S Be careful when rewiring the unit (do not invert the wire nrs).- 剪切各种特殊的连接， Cut and connect PCC网络信号线-紫色线 the special connections, profibus network type (P.C.C dialogue.) cable C violet color.1 注意2条红色和绿色电线部分 （（非常细且易脆的铜线） 2 S 裸露的电线必须要套上绝缘胶套 Take care of the 2 red and green cable sections(very fragile and rigid copper wire).S Strip the wires not forgetting to put braiding back on the cable insulator.- 连接瓶胚进给系统： Connect the preform 1 2 3 4 提升机/滚轮feed system:S Roller cabinet/main control cabinet. 整胚滚轮控制电柜/主控制电柜 S Elevator/rollers (Harting units). 料斗/控制电柜 S瓶胚回收传送带 Tipper/main control cabinet (option). S Recycling conveyor (option).Make sure that all of the metal加热炉 parts are earthed (electrical cabinet, oven, cableway) and make sure -确保所有的金属部件都已接地 。（电柜 电线槽） 并且使各部分元件互相连接且接地（ 没有涂漆的金属部分和护杆 等） that the earth continues between the various elements (braids, bars or non-painted metal parts or welds etc.).-安装和连接各种部件 Fit and connect the various elements:S Bottle outfeed retractable guide distributor. 1 出瓶回收装置 2 出瓶轮装置检测（ B23.1 Bottle outfeed 3S 出瓶轮扭力限位 S8.2 wheel guide detection (B23.1). 4 出瓶处急停 S Bottle outfeed wheel torque limiter (S8.2). 5 出瓶处安全门 6S 瓶胚进给处安全门 Bottle outfeed emergency stop. 7 报警装置 8S 控制电柜的空调 Bottle outfeed door safety. 9 机器外围设备的组装 Preform infeed emergency stop. 10 S在电瓶胚进给滑道上的高位 和低位电眼 S Alarm flash/noise on electrical cabinet. S Cabinet cooling unit (on option). S Peripheral equipment control assembly. S High and low level cells of the feed rail are in the electrical cabinet.COMMENTSRevision 08 30/11/2001Page 40/127大/中/小(直炉)型吹瓶机启动手册GM / MM / PM (linear oven) Start-up Sheets机械连接PHASE 30OP N_ 301MACHINE CONNECTIONCCSSA009电路连接 ELECTRICALCONNECTIONS562Partitioned cable trayCabinet base end closure plates电缆盖板C5A3部分线槽AB电柜CabinetCabinet base end closure platesCabinet盖板COMMENTSRevision 08 30/11/2001Slab base end closure plates电柜盖板12APage 41/127大/中/小(直炉)型吹瓶机启动手册GM / MM / PM (linear oven) Start-up Sheets机械连接PHASE 30OP N_ 302MACHINE CONNECTIONCCSSA010气路和水循环系统的连接 FLUID CONNECTIONS 管道系统的连接费用客户自理- Piping connections are at the expense of the customer. RECOMMANDATION FOR CUSTOMER TO FIXE THE HOSES WITH CHAINS. - 经常检查水质和水压 Always check the quality of water and compressed air and notify the Customer Support Representative in case of doubt. - Air: 气路： S Make sure that the connections are acceptable (no visible damage to pipes). 1 确定各条管道连接正常 无损坏的管道。 S Make sure that the customer mains supply has been purged before connecting to the machine. 2 确保在连接到机器之前供应水源和管道已经清洗。 3 在出口处安装过滤器或40BAR消声器，释 释放气体几分钟。 Fit a filter (or a 40 bar silencer) to the customer supply outlet and open the circuit, releasing 40 4 连接2条软管到加热炉 bar and 7 bar air for several minutes. S Connect the 2 rislan air pipes to the oven (rolled under the transfer table during transport). 7BAR进气口 40BAR 进气口 7 bar pneumatic interface 40 bar pneumatic interface建议用户用链条固定在软管上20RRD01C.PLT20RRD02C.CGM- 水循环系统 Water: 1 建议用户在水进入机器之前在机器进水端安装水阀这是为了清洗水循环系统，如 如果可年在机器的进出口处安装压力 S Recommend to the customer that a by-pass be installed upstream of the machine in order to purge 表。 the customer circuit before allowing water into the machine and, if possible, to fit pressure gauges 2 出水口连接（温度探测器）to the machine inlet and outlet. S The T-connectors are fitted to the outlet (temperature sensor support). Base return (+ neck on option) 底模回水底模进水 Base supply(+ neck on option)模具回水 Body return 模具进水 Body supply加热炉回水 Oven return 模具回水 Body return20RRD02C.CGMPurges排水- 连接加热炉的进出口处的 水管 S Connect the 2 oven water inlet and outlet pipes (rolled under the transfer table during transport). - 连接气管和水管至出瓶口处S Connect the water and air pipes to the bottle outfeed sprayer (option).COMMENTS检查进排水口和进排气口密封物已拆掉 - Check that plugs on the holes of the air and water rotative rings are taken off.Revision 08 30/11/2001Page 42/127大/中/小(直炉)型吹瓶机启动手册GM / MM / PM (linear oven) Start-up SheetsMACHINE CONNECTION 机械连接PHASE 30OP N_ 302气路和水循环系统的连接 冷却水的水质要求 Customer water 水循环A0000007FLIUD CONNECTIONS cooling quality manual (Installation specification) specifies that :Water circuit安装说明书和技术要求： The customer technical 2 需安装过滤系统-1 循环水系统需关闭 The water circuit must be turn off. - 20 nominal micron active filtration system (50 absolute micron) must be installed above the machine by the customer.Flowmeter 流量表冷水机Measuring 测量泵 pump 20 relative micron 过滤器 (50 absolute micron) active filter反动装置 冷却水循环 Cooling water loop Delta P指示器和 电子信号传输器ChillerReactiveDelta P indicator and elect. info. towards SBO周期排水 Periodical draining 20 relative micron 过滤器 (50 absolute micron) active filter水源供给 the ground water orExtra water form city waterMachine safety filter (75 relative micron)机配安全过滤SBOWater chacateristic 水质要求： Observance of following recomendation warranty the good conditions of the machine instruments 遵守以下要求保证机器有一个良好的运行条件。 (simple must be taken form under the blowing infeed draining). - 20 nominal micron (50 absolulte micron) active filter must be on blowing infeed on each circuit. - -PH between 7.5 and 8. TH硬度值 TH&35 - TH & 35° french. 颗粒物指数: 阻止液体流动 没有被过滤处理的物质. - Fouling index & 5 units with 53 ?m membrane. PH : PH value : inf